Type: M.sC/ Textile Engineering
Thesis advisor: Prof. Dr. Hale KARAKAŞ
Co-Advisor: Prof. Dr.Steven De MEESTER
Student's name/surname: Esen ÇAKIR

Summary
According to the European Union Community Research and Development Information Service (CORDIS) report, the European Union's carpet consumption reaches nearly 1,8 million tonnes (Mt) annually, with approximately 1,6 Mt generated as waste each year. Post-consumer carpet waste occupies a significant space in landfills by volume and poses serious environmental threats due to the chemicals they contain.

The collection process for carpet recycling has a different dynamic from other textile materials. This process usually occurs when a new carpet is installed or collected from a designated location by a specific recycler. Globally, in major carpet import centers such as America, Europe, and the United Kingdom, waste carpet collection organizations have been established through government-supported initiatives. However, in the US in 2019, only 8% of carpet waste could be collected, and only 5% of this could be recycled. In the EU, only about 3% of carpets are recycled, while 60% end up in landfills and 37-40% are incinerated. One of the reasons causing these low recycling rates is the heterogeneity of carpets containing various types of polymers, additives, adhesives, fillers, and dyes.

For example, tufted carpets consisting of 42% of the world carpet trade share, are produced from different types of polymers such as synthetic fibers, especially polyamide (PA), polypropylene (PP), and polyester (PES). Polystyrene butadiene rubber (SBR) latex and Poly(vinyl acetate:ethylene) (EVA) latex are the mostly used adhesives, usually together with calcium carbonate (CaCO₃) as a filler material.

Considering this broad variety in carpet composition, a tailored recycling route needs to be followed for each specific carpet sample. At the outset of this research, a detailed examination of 12 different carpet samples with the front faces made of wool, viscose, polyamide, and polypropylene, and backings composed of polypropylene and polyester was conducted to understand their composition and features. These carpet samples have action, felt, and fusion types of backings, and they are bonded with Carboxylated styrene butadiene rubber (XSBR), Polyvinyl butyral (PVB), SBR, EVA adhesive materials and contain calcium carbonate filler material. According to international trade statistics, carpets with PA6 face yarn are the most traded. Therefore, among the samples examined, experimental studies focused on recycling Sample PAPP_SBR which consists of 40% PA6 face yarn, 14% PP backings, 42% CaCO₃ filling, and 4%SBR adhesive. There are several studies about the chemical recycling of PA6 in the literature, and depolymerization is generally accepted by the industry. However, depolymerization processes and following monomer purification and repolymerization steps are complex and energy consuming. In this study, solvent-based selective dissolution techniques were utilized to separate polymers of a tufted carpet. Life Cycle Assessment (LCA) was made to check the environmental feasibility of the selective dissolution process.

Mechanical separation methods were examined in the first place to determine the most effective and environmentally friendly approach. This involved shredding and pulverizing carpet samples to minimize filler content without chemical involvement, followed by their introduction into a flotation unit. Utilizing this process, polypropylene (PP) with a lower density of 0,93 g/cm³ was initially separated, followed by polyamide6 (PA6) with a density of 1,13 g/cm³, using water-based bubbles, achieving significant separation from filling material without chemicals. However, due to their fibrous structures, PA6 and PP became entangled, requiring a subsequent chemical process for complete separation.

Before conducting the selective dissolution method, the maximum solubility limits of the polymers in suitable solvents were first studied. Calcium carbonate (CaCO₃) which is a common filler material in most tufted carpets, dissolves yielding calcium acetate, along with the release of carbon dioxide when it undergoes a reaction with acetic acid. Experimental studies conducted with pure acetic acid and acetic acid/water mixture revealed that water presence is needed to dissolve calcium carbonate. PA6 can dissolve in both pure acid and acetic acid/water mixture, while polypropylene can be dissolved in xylene. Experimental studies were evaluated by using solid/liquid (S/L) ratios of 0,02, 0,04, and 0,10 kg/L. On a laboratory scale, maximum solubility limits were identified for PA6 with 0,10 kg/L in acetic acid at 80 °C, for PP with 0,10 kg/L in Xylene at 130 °C and CaCO₃ with 0,04 kg/L in 75% acetic acid at 80 °C.

In this study, the selective dissolution method by using acetic acid, which is a milder acid, at a reduced temperature of 80°C employed to dissolve PA6. This approach effectively enabled the dissolution and isolation of PA6 from other polymers such as polypropylene and SBR in the carpet through a subsequent hot filtration process which helps maintain the solvent's temperature during filtration to avoid any precipitation.

In the dissolution of PA6, two distinct processes were employed. In Process-1, a 75% acetic acid solution was used, which enabled the dissolution of both PA6 and the residual CaCO₃ in the sample. After the selective dissolution of PA6 in acetic acid through hot filtration, PP and SBR remained on the filter paper. Subsequently, a suitable ethanol/water mixture was prepared to separate PP and SBR from each other based on their density differences. However, the dissolution of CaCO₃ necessitates the use of virgin raw material as a replacement. 

In Process-2, 100% acetic acid was utilized to prevent the dissolution of CaCO₃, leaving it in the residue. The experimental studies have demonstrated that pure CaCO₃ does not dissolve in pure acetic acid; rather, water needs to be present in the solvent for dissolution to occur. PA6, which dissolved in the acid, was isolated through hot filtration. The remaining CaCO₃, SBR, and PP on the filter paper were separated from each other based on their density differences using an appropriate ethanol/water mixture. It was visually observed that the presence of CaCO₃ in the solution resulted in more CaCO₃ residual material on PP. 

Process-3 was developed to address the CaCO₃ residue issue observed on PP in Process-2. Similar to Process-2, only PA6 was dissolved by using 100% acetic acid, while the remaining PP was selectively dissolved using 130°C Xylene. As a result, only CaCO₃ and SBR remained as residues. However, this approach necessitated a second dissolution process, leading to additional energy consumption.

The recovered components from these three processes were analyzed using Fourier Transform Infrared Spectroscopy (FTIR) to ensure they retained their desired properties and composition. The results showed that the spectra of recovered PA6 and PP polymers matched those in library databases and the original carpet yarns. Additionally, 5 g of recovered PA6 powder and PP samples obtained from Process-1 were sent to Centexbel (Belgium) for thermal stability analysis. According to Differential Scanning Calorimetry (DSC), the melting temperature (Tm) of PA6 was observed at 216-220°C, with no peaks at lower temperatures, indicating an effective dissolution process with no residue of other carpet components such as PP, SBR, CaCO₃. The crystallization temperature (Tc) of the recovered PA6 at 189°C remained within the average range, suggesting the preservation of the material's thermal properties. Thermogravimetric Analysis (TGA) results demonstrate compatibility with reference values, and no thermal degradation has been observed in the recovered PA6 and PP. These results demonstrate the successful maintenance of essential thermal characteristics during the recycling process.

This thesis aims to determine the most effective and environmentally friendly approach for the recycling of tufted carpets. For this purpose, a Life Cycle Assessment (LCA) analysis was conducted using open source openLCA software for each applied process. This analysis calculated and evaluated the environmental impacts of all possible recycling methods. Considering the developments in industrial applications, LCA calculations were performed for 3 possible S/L ratios 0,02, 0,04, and 0,10 kg/L. In the reference scenario of the PAPP_SBR carpet sample, the carbon footprint for 1 kg of this carpet sample was calculated to be 5,40 kg CO₂-equivalent. Of this emission, 85% is attributed to the virgin production and incineration of PA6, with 93% of this portion directly resulting from the virgin production of PA6.

In Process 1, a 30% reduction in global warming potential was observed at an S/L ratio of 0,02 kg/L. This reduction increased to 67% at an S/L ratio of 0,10 kg/L when compared to the reference scenario. Similarly, in Process 2, a 42% reduction in global warming potential was noted at an S/L ratio of 0,02 kg/L, which escalated to 74% at an S/L ratio of 0,10 kg/L compared to the reference scenario. For Process 3, the reduction in global warming potential was 38% at an S/L ratio of 0,02 kg/L, reaching up to 73% at an S/L ratio of 0,10 kg/L relative to the reference scenario. These results underscore a significant decrease in carbon footprint correlating with higher S/L ratios. Particularly, the shift from an S/L ratio of 0,02 to 0,10 kg/L leads to a maximum reduction of 55% in the carbon footprint across the processes. This finding emphasizes the critical influence of the S/L ratio over the type of process, highlighting its importance in evaluating and optimizing recycling strategies for more effective environmental impact mitigation.

In conclusion, at the end-of-life scenario of Sample PAPP_SBR, by recycling it through selective dissolution method at a 0,10 kg/L S/L ratio, we can achieve a 74% reduction in global warming potential without any degradation of thermal characteristics compared to production with virgin raw materials and subsequent incineration. These results underscore the significant potential of the selective dissolution process in facilitating the efficient recycling of tufted carpet components.

Type: M.sC/ Textile Engineering
Thesis advisor: Assoc. Prof. Dr.Umut Kıvanç ŞAHİN
Student's name/surname: İsmet Ege KALKAN

SUMMARY

With the rapidly increasing world population, the number of consumers is also increasing. Considering the textile industry, cotton is the most common natural fiber used compared to other natural fibers. Within the scope of the project, we will carry out, aims to obtain an environmentally friendly process by encapsulating the reactive dyestuffs used in the pile structures we produce with microcapsule technology.

Reactive dyestuffs used in cotton dyeing in the textile industry are generally applied in triple mixtures. These dyestuffs are mostly fed to HT machines in powder form without being suitable for automation. 100% of the dyestuffs used in the dyeing recipe applied in reactive dyeing cannot adhere to cotton. A maximum of 70% of it adheres to cotton. The remaining 30% of the dyestuffs pass into the water phase. The dyestuffs that pass into this water phase contain substances that are insoluble in water and are difficult to purify. At the same time, it increases environmental waste burdens.

In the project scope, encapsulating reactive dyes with microcapsule technology is aimed to reduce both the amount of dyes used and the environmental waste burden. By doing so, dyestuff savings will be achieved.

The textile industry is innovating and developing new production methods that are environmentally sustainable and energy-efficient. These new methods will help reduce the environmental impact of the industry while increasing its competitiveness in the market. Although textile industries do not want to give up conventional methods, responding to user demands and increasing market share is important in today's technology. In the changing world, the new product that will emerge from the beginning of the project will be completely based on these concepts, not only based on new products but also in terms of having the understanding of clean energy, clean production, sustainable production, minimum waste amount, minimum chemical consumption and setting an example for other sectors in the industry.

Within the project scope, detailed literature research was conducted. Currently, studies on the encapsulation of pigment dyestuffs are rare. The work to be carried out within the scope of the project is aimed to be one of the firsts.

Type: M.sC/ Textile Engineering
Thesis advisor: Prof. Dr. Hale KARAKAŞ
Student's name/surname: Büşra Nur ÖZTÜRK

Summary
Enterprise resource planning (ERP) is a system designed to enable the business to use all its resources efficiently and effectively. ERP systems combine the basic processes and functions that enable companies to achieve their goals and enable most business applications to be carried out in an integrated manner. Thanks to these systems, information flows and communication is provided between departments in the business. However, the textile industry has a different product structure than many other sectors. For example, in garment companies, production is carried out according to the orders received. In this process, there are non-standardizable features such as variants, seasons, accessories and processes. For this reason, when choosing an ERP system, a company in the sector must choose software that suits its features.

In this thesis study, it is aimed to contribute to the improvement of deficiencies in ERP modules in order for an ERP system used in denim production to meet the requirements of the sector. In this context, studies were carried out in a leading joint-stock company of the sector, based in Istanbul, which produces denim and non-denim ready-made clothing. Microsoft SQL database was used, and Delphi language and C# language were used in the interface design developer. The problems identified are, respectively, the inability to physically track the samples, the delivery of fabric rolls to production in different lots and specifications, the inability to maintain stock tracking and warehouse order, and the lack of a systematic record of the tests in the physical/chemical test laboratory. In order to ensure sample tracking, a production movement was defined for each stage in the process and these movements were scanned and kept in the system at each stage. In order to prevent the wrong fabric roll from being issued, the roll reservation interface has been defined and the roll is prevented from being released without making a reservation for the order.

The handheld terminal device is connected to the database to ensure physical order and stock tracking in the warehouses. Two interfaces were created to record test data, test selection was made according to customers' requests, and an improvement was made where the results were entered and automatic pass-fail results were displayed. As a result of this study, benefits such as reducing fabric waste, saving labor and time in warehouse counting, measuring production performance and storing data in a healthy way have been achieved.

Type: PhD/ Textile Engineering
Thesis advisor:  Assoc. Prof. Dr. Senem KURŞUN
Co-Advisor: Prof. Dr. Selçuk PAKER
Student's name/surname: Meltem TEKÇİN
Supporting organization / Project information: TÜBİTAK, Proje ID: 119M976

Summary
This thesis aims to develop a textile-based, wearable, flexible, lightweight and comfortable RFID enabled moisture sensor structures that detects moisture and wetness while transmitting RF signals. Furthermore, the objective lies on printing techniques and ink formulations for crafting these sensors. This thesis consists of three articles, arranged by paying attention to the integrity of the scope. All of the articles given within the scope of the thesis are original and add innovation to the literature. In the articles, important and unique results of the thesis topic are discussed.

Type: Master / Innovative Technical Textiles 
Thesis advisor: Prof. Dr. Hale KARAKAŞ
Student's name/ surname: Hazal YILMAZ

Summary

Denim fabrics, which have a great importance in the textile industry, are always developing from past to present. Denim fabrics, which have been used for a long time and have not lost their popularity, have a very wide usage area today. Even if the perception of fashion changes, denim products have always maintained their place in the industry. Although denim fabrics are most frequently used as trousers in the textile industry, they are also widely used in products such as dresses, skirts, bags, home accessories and shoes. In addition to its product diversity, it is highly preferred in the textile industry due to its durability. The most important stage that makes denim fabrics visually appealing to the fashion industry is the washing process. The final appearance of the denim is achieved by giving the desired effects to the product with the washing processes carried out at the final stage. With different washing methods, denim is given many visual effects such as worn, vintage, faded, shiny etc.

A lot of water and chemicals are being used during denim washing processes, and this problem has been a subject of many researches for a long time. Re-using the waste obtained from denim washing causes another energy loss. This problem exists not only in denim manufacturing but also in many areas of the textile industry. When the damage caused to the environment by the textile and apparel clothing industry is examined, many concepts such as sustainability, ecological production and waste-free production have come to the fore. For this reason, many companies, factories and organizations are looking for new researches and initiatives to do their production using less water, chemicals and energy. Denim production is one of the process that consume much water and chemicals in the textile industry. Many denim manufacturers and brands are still looking for new solutions to reduce this damage. Today, alternative and sustainable searches still continue.

Stone washing is one of the most common washing methods used in the denim industry for many years. Stone washing is being processed in industrial washing machines by using pumice stones. Washing times vary depending on the effect desired to be achieved. With the rotation inside the industrial washing machines,  dyestuff on the garment wears off due to the friction between garment and stones and the desired effect is achieved. During this process, a lot of water is being consumed and the pumice stone damages the garment when friction is high. Therefore, after the washing process is completed, pumice stones must be carefully removed from the garment and should be cleaned. The process of removing pumice stone requires another rinsing process, and pumice stone that is not completely cleaned from the garment can be harmful for human health and the product. In addition, pumice stone becomes unusable by shrinking or decomposing after a few washing processes. Unusable stones causes waste problem, and also recycling or stock processes of these left stones causes another workload and energy loss.

For this reason, washing processes that can be an alternative to stone washing have been the subject of many searches since the past. There are methods that have been developed and are still being developed by many researchers to reduce the use of water and chemicals or to prevent the use of pumice stones.

The aim of this thesis, in cooperation with Ereks Blue Matters Factory, is to offer a new sustainable method in which less water and chemicals are being used and the use of pumice stones is eliminated, as an alternative to stone washing. For this purpose, a new technology, the foam washing method, was investigated and washing experiments were carried out. Washing trials were carried out to obtain the effects given by friction of the pumice stone on the fabric in industrial washing machines, by spraying foam on the same washing machines.

In the study, firstly stone washing and foam washing recipes and washing process stages were compared. Secondly, the physical properties of the fabrics obtained from stone washing and foam washing were analyzed and compared with each other.

For this study, 7 different denim fabrics with different compositions and weights, which are most commonly used in production at the Ereks Blue Matters factory, were selected. Two of the same fabrics were produced, processed as same until washing stage. For the washing process, one fabric was washed with stone while the other fabric was washed with foam. Washing trials were carried out separately for 30, 60 and 90 minutes for each fabric type. As a result of the washing trials, a total of 42 washed denim fabric samples were obtained, 21 stone washed and 21 foam washed.

In order to compare the physical performances of obtained samples, color fastness to domestic and commercial washing, color fastness to rubbing, abrasion resistance according to the Martindale method, color analysis with spectrophotometer, stiffness of fabric by the circular bend procedure, tear and tensile strength tests were carried out in Istanbul Technical University Textile and Apparel Quality Control Laboratory. With James H. Heal Titan machine, tear strenght test according to TS EN ISO 13937-2 and tensile strenght test according to TS EN ISO 13934-2 were evaluated. Abrasion test according to Martindale method was evaluated in James Heal Martindale & Pilling Tester according to TS EN ISO 12947-2. Color fastness to rubbing test was evaluated in SDL Atlas Crockmeter according to TS EN ISO 105-X12. Color fastness to washing test was evaluated in Linitest machine according to TS EN ISO 105-C06, stiffness of fabric by the circular bend procedure was evaluated in A&T Machine according to ASTM D4032 and color analysis was evaluated with Datacolor 650ᵀᴹ spectrophotometer. Test results were compared according to washing durations 30, 60 and 90 minutes for foam and stone washed fabrics.

When the test results were evaluated, it was seen that less water was used during the foam washing process compared to stone washing. When the test results were compared, the tear strength test results were higher in all fabrics washed with foam for both weft and warp yarns. Tensile strenght test results varied and no generalizable result could be determined for foam or stone washed fabrics. When the wet/dry rubbing fastness and washing fastness test results were evaluated, it was observed that the rubbing and washing fastness values of foam washed fabrics were generally better than stone washed fabrics. As a result of the evaluation, it was determined that the rubbing and washing fastness values of foam washed fabrics were better or the same as stone washed fabrics. After abrasion resistance test according to the Martindale method, no yarn breakage was observed for foam 40,000 cycles. For all fabrics, weight loss was observed as the rpm increased, but a regular rate was not detected in decreasing weights. In most of the tested fabrics, it was seen that the weight loss after 15,000 rpm was less for foam washed fabrics than for stone washed. It was determined that only for 4 types of foam washed fabrics, the weight loss was higher than stone washed, but this difference was less than 3%.

When all test results were evaluated, it was determined that the physical properties of denim fabrics washed with the foam washing method were preserved or better. Therefore, it has been proven that the new method can be used in the industry. Although the test results of foam washed fabrics are not significantly superior to stone washed ones, the difference in the ratio of water and chemicals used is quite high. Also, the use of pumice stones is eliminated with the foam washing process, and energy consumption in the process of removing pumice stones or stock waste will be prevented. When these results were evaluated, it was determined that the foam washing method can be used as a sustainable alternative to the stone washing method. Thus, an environmentally friendly method has been developed which can be accepted in the textile industry.

Type: Master / Innovative Technical Textiles
Thesis advisor: Prof. Dr. Selin Hanife ERYÜRÜK
Student's name/ surname: Ari HAKGÖR

Summary

Type: Master/ Textile Engineering
Thesis advisor:  Prof. Dr. Selin Hanife ERYÜRÜK
Student's name/surname: Sümeyye GÖRKEM
Supporting organization / Project information: İTÜBAP, Project ID: 42891

Summary
The textile sector has the second highest share in the Turkish economy and is a strategically important sector for Turkey. In global markets where the level of competition is very high, companies need to be successful and maintain their market shares. For this purpose, they should increase their production efficiency and capacity and try to maintain their position in the sector by developing new strategies. Having an effective strategy in this regard is seen as an important factor for all firms to achieve success.This study focuses on the factors that are effective in increasing the capacity of firms and making strategic decisions. Their importance is also mentioned. Capacity, importance and types of capacity, capacity planning, capacity utilization rates, capacity calculation methods, capacity measurement criteria and capacity increase in the textile and apparel industry are explained in detail. In addition, information on strategy, strategic management and types of strategy is also given. Accordingly, the current situation analysis of the apparel sector was made in the first stage. Then, strategy determination and evaluation criteria were investigated. The survey method, which is one of the data collection tools, was used. This method is followed by the stages of collecting data and evaluating the criteria. Finally, the study is completed with conclusions and recommendations.

Type: Master/ Innovative Technical Textiles
Thesis advisor:  Assoc. Prof. Dr. İkilem GÖCEK
Student's name/surname: Gözdenur ULU
 
Summary
Nonwoven textiles have found numerous applications in various fields today. They have the potential for use in automotive industry as upholstery materials, in the healthcare sector for surgical masks and sterile garments, and in the packaging industry for packaging materials, among many other areas. Nonwoven textiles are textile materials produced without the need for weaving or knitting, using different bonding or entangling methods. They are typically obtained by combining fibers through thermal, mechanical, or chemical processes. Nonwoven textiles offer a faster production process compared to traditional textile manufacturing methods such as weaving or knitting. This provides a significant advantage in mass production and meeting urgent demands. Additionally, the production of nonwoven textiles generally requires less labor and energy, reducing costs and offering a more economical option.

The automotive sector constitutes a significant area where nonwoven surfaces are utilized. One of the key requirements expected from textiles used in the automotive industry is acoustic performance. Various sources such as the engine, powertrain, suspension system, tire and road noise, aerodynamic sources, and other noise-vibration sources are known as acoustic sources that affect passengers and drivers in a vehicle during driving. Materials developed for the automotive sector are expected to deliver acoustic performance. Acoustic performance encompasses sound absorption and sound insulation. Acoustics is the branch of science that studies sound. Accordingly, sound is a form of energy that generates sound waves through vibrations. When sound waves emitted from a sound source encounter a surface, they can interact in different ways. One of these interactions is sound absorption by the surface. Sound absorption refers to the partial loss of sound energy within the surface, in contrast to sound reflection. On the other hand, sound insulation is related to sound transmission loss, indicating how much energy of a sound wave passing through a surface is transferred to the second medium. Sound insulation aims to minimize the transmission of sound from one environment to another, while sound absorption aims to maximize the absorption of sound energy by the material within the environment.

The experimental study focuses on improving the acoustic performance of polymer-coated nonwoven textiles that can be specifically used as floor mats or trunk mats in the automotive sector. In line with this purpose, the study has been completed by following the roadmap outlined below:

Firstly, nonwoven textiles with different weights were tested to determine the optimum weight. The term "weight" refers to the mass per unit area and is related to the thickness of the nonwoven textile.

In the next step, two different types of polymer coatings with two different weights were applied to the selected weight (thickness) of the nonwoven textile, and the acoustic performance behavior depending on the type and thickness of the polymer coating was observed.

In the polymer-coated samples, in order to observe which side of the sample was efficient to employ for acoustic performance, the samples were tested twice by flipping the front and back sides.

Based on the selected polymer coating and weight (thickness), different types of fillers were used in the coating to achieve superior acoustic performance. Finally, the selected types of fillers were added to the coating in different proportions to evaluate the effect of filler dosage on acoustic performance.

In the first step, the tested samples for determining the optimum weight of the nonwoven textile were made of PET (polyethylene terephthalate) fibers and had weights of 120, 220, 300, and 400 gsm. These surfaces were produced in the facilities of Hassan Tekstil Sanayi ve Ticaret A.Ş. using the needle-punching method. PET fibers were chosen because they are commonly used fibers in automotive textiles.

In the second step, experiments were conducted with different types of polymer coatings, and the preferred polymers were polypropylene and polyethylene. Both polymers were tested at weights of 400 and 800 gsm. The application of the polymers onto the nonwoven textiles was done using the extrusion coating technique. Only one side of the samples was coated with the polymer using the extrusion technique. The production of the polymer-coated samples was done in the facilities of Hassan Tekstil Sanayi ve Ticaret A.Ş.

In the third step, samples were prepared using different types of fillers in the polymer coating. The fillers used were pumice, barite, dolomite, calcite, and talc minerals. In this step, these fillers were added to the polymer coating at a constant ratio of 30%.

In the final stage, selected types of fillers were added at ratios of 25.5% and 18%, and they were also tested separately to examine the effect of filler amount and determine the optimum quantity.

The acoustic performance analysis was conducted through the tests on sound absorption coefficient and sound transmission loss. The impedance tube method was used as the measurement technique. The sound absorption coefficient test was performed using a two-microphone setup. Samples were prepared and tested separately for the large tube and small tube configurations. The measurements from the large tube and small tube were combined using software to obtain a general distribution. For the sound absorption coefficient measurement, the sample was placed in the apparatus in contact with a rigid support, ensuring there are no gaps. The sound transmission loss test was conducted using a four-microphone setup. The test was performed for two conditions: with and without sound reflection. The samples used for the sound absorption coefficient test were also used for the sound transmission loss test since both of the tests are non-destructive tests, and no additional samples were prepared.

At the end of the thesis study, it was observed that increasing the weight or thickness of nonwoven textiles without coating improved both the sound absorption coefficient and sound transmission loss. As expected, the frequency-dependent variation of the sound absorption coefficient in nonwoven textiles increased. It was observed that the sound absorption coefficient values of nonwoven textiles increased as the frequency increased, indicating better sound absorption performance at higher frequencies. In terms of sound transmission loss, there was no significant frequency-dependent variation. However, in general, the sound transmission loss values of nonwoven textiles were quite low. In determining the appropriate weight, not only achieving high results was considered but also taking the production process and costs into account. As a result, the 220 gsm sample was considered optimal.

When deciding on the type and weight of the polymer coating, both the sound absorption and sound transmission loss properties were evaluated together. The 800 gsm polypropylene-coated nonwoven textile was selected as the optimal choice.

When the samples were tested on both sides, it was observed that the sound transmission loss results remained almost the same, but there were changes in the sound absorption coefficient. This is due to the fact that in the measurement of sound transmission loss, the sound wave passes through the entire material. In other words, the order of the layers does not significantly affect the sound transmission loss. What matters is the type of layers. However, in terms of sound absorption performance, the surface characteristics with which the sound wave interacts are important. Therefore, the absorbed energy will not be the same when the sound wave hits the polymer coating or the nonwoven surface.

In order to differentiate the effect of filler type on the acoustic performance of the samples coated with a polymer containing 30% pumice, dolomite, barite, calcite, and talc fillers, behaviors obtained at low frequencies were specifically examined. Therefore, experiments were conducted using pumice, calcite, and talc in the final stage.

In addition to the experiment conducted with a 30% ratio of talc, another experiment was conducted with an 18% ratio, considering the negative effects caused by talc on the mechanical properties of the final composite nonwoven structure. It was decided that despite meeting the acoustic expectations, talc was not a suitable option due to the undesirable mechanical effects.

Increasing the filler amount had different effects on the samples with pumice and calcite fillers. While increasing the filler amount improved sound transmission loss in pumice-filled samples, it had a negative effect on sound absorption performance. In calcite-filled samples, on the other hand, increasing the filler percentage had a negative effect on sound transmission loss but provided good results in terms of sound absorption. When looking at the overall distribution, fluctuations were observed, especially in the sound absorption graphs, indicating frequency-dependent variations for both fillers. The sound transmission loss results were more stable in this regard.

Type: Master/ Textile Engineering
Thesis advisor:  Assoc. Prof. Dr. İpek YALÇIN ENİŞ
Student's name/surname: Suzan Özdemir
Supporting organization / Project information: TÜBİTAK, Proje ID: 121M309; BAP, Proje ID: 43368
Summary
In this thesis, a detailed literature review was carried out to understand the native blood vessel structure and to provide a broad and comparative overview of recent studies on the mechanical properties of fibrous vascular grafts, with an emphasis on the effect of structural parameters on mechanical behavior in the experimental part. The purpose is to shed light on the design parameters needed to maintain the mechanical stability of vascular grafts that can be used as a temporary and biodegradable backbone, allowing an autologous vessel to take its place. An experimental study is carried out to produce fibrous vascular scaffolds made out of PCL,PLA, PLCL, and PLGA and also their combinations with different fiber orientations and constructions and assess their physical, morphological, and mechanical properties.

  

Type: Master/ Textile Engineering
Thesis advisor:  Prof. Dr. Burçak KARAGÜZEL KAYAOĞLU
Student's name/surname: Hisham Ali Muhammad Ali MOUSSA

Summary

Textile materials have always been utilized in the medical field. The unique properties they offer, biocompatibility and versatility are the major reasons behind that. They can be found in applications ranging from a simple bandage to full on blood vessels. Nanofiber-based textile materials are textile materials known for their high surface area and interconnected porosity. Nanofiber- based textile materials can be fabricated with a variety of methods yet; the most dominant method is electrospinning. Furthermore, in the recent years there has been a rise of interest in different materials as well such as; aerogels.

Aerogels are porous materials that have unique properties that make them good candidates for drug careering and releasing. Aerogels can be made of different materials   such as polymers, biopolymers and metal oxides but the most common types of aerogels are silica, carbon and metal oxide aerogels. The process of synthesizing aerogel consists mainly of three stages; gelation, aging and drying. The process of drying aerogels affects the synthesized aerogel greatly as you can have three different types of aerogels by just using a different drying technique. Xerogel is one of the types of aerogels and it is achieved by drying aerogels at ambient pressure.

This study aimed to design and develop a PVA/hydrocortisone loaded xerogel electrospun mat for topical drug delivery. The silica xerogel was synthesized using TMOS as a silica precursor, Ammonium hydroxide as a catalyst and Methanol as a co-solvent. The xerogel was ball-milled into fine powder and had its surface area, pore size and volume analyzed. In addition to that, hydrocortisone was loaded into three different samples; one consisting of only xerogel, the second of only PVA nanofibrous mat and the third consisting of both xerogel and PVA nanofibrous mat. In vitro drug release analysis was carried out for all of these samples. PVA was chosen for its biocompatible properties and stability. SEM and EDAX analyses were carried out to investigate the surface of the fibers and elements existing in the samples respectively. In addition to that, FTIR analysis was performed to identify the different materials making up the nanofibrous mats.

The synthesized silica xerogel had a surface area of around 505 m²/g, pore size of around 3.8 nm and a pore volume of 0.48 cm³/g. SEM images showed the hydrocortisone loaded xerogel inside the PVA nanofibrous mat and the EDAX analysis confirmed the existence of silicone in the samples due to the existence of silica xerogel as well as a high concentration of Carbon due to hydrocortisone. The hydrocortisone loaded xerogel showed a slow sustained drug delivery release behavior and around 69.3% of the loaded hydrocortisone was released in 25 days. The PVA/xerogel/hydrocortisone nanofibrous mat showed a similar drug release behavior with a release of around 79.2% of the hydrocortisone initially loaded with PVA was released in just 30 minutes. Demonstrating a conventional or retarded drug release behavior. Meanwhile, the PVA/hydrocortisone electrospun mat showed a completely different drug release behavior. Around 98.55% of the hydrocortisone initially loaded into the PVA.

In conclusion, Silica xerogel as a drug carrier was successfully synthesized. It was loaded with hydrocortisone. Hydrocortisone loaded silica xerogel drug release was investigated as well as PVA/xerogel/hydrocortisone and PVA/hydrocortisone. The result of these three different sample types were collected and compared. Both hydrocortisones loaded xerogel and PVA/xerogel/hydrocortisone showed a slow sustained drug release behavior. Meanwhile PVA/hydrocortisone showed a retarded drug release behavior. These results suggest the capability of PVA/hydrocortisone load xerogel mat to work as a sustained/controlled topical drug delivery carrier.

Type: Master/ Innovative Technical Textiles
Thesis advisor:  Assoc. Prof. Dr. İpek YALÇIN ENİŞ
Student's name/surname: Sinem Hazal AKYILDIZ
Supporting organization / Project information: BAP, Proje ID: 43387
Summary
Microplastic pollution emerges as a critical environmental problem resulting from the decomposition of macro-sized plastics into micro- or nano-sized plastics in nature. There are many sectors that cause the formation of microplastics. At the beginning of these, the textile sector took its place. Petroleum-derived textiles are generally produced from various raw materials such as polyester, polyamide and acrylic, and synthetic fabrics produced from these fibers generate a large amount of microfiber wastes from their production to consumption and even disposal processes. This thesis focuses on the necessary steps for the most effective detection, separation and analysis of microplastics originating from the textile industry.  Experimental studies carried out within the scope of the thesis are examined in three separate sections.  The process of removing organic substances by treating artificially obtained textile wastewater with various chemicals constitutes the first experimental stage of the thesis. Then, the processes of removal and analysis of microfibers in industrial textile wastewater were realized. While the first two parts of the study focus on the production phase, the third part focuses on the user phase. In this context, the structural properties of the fabrics were taken into account, and it was examined how the properties such as the fabric type, thickness, basis weight and raw material type of the fabrics could be effective for microfiber release. When the outcomes of the experimental processes are evaluated, it can be said that important steps have been taken in terms of the determination, separation and analysis of microfibers in textile wastewater.

  

Student: Ayşe Berna Karabulut
Thesis Advisor: Prof. Dr. Banu NERGİS

Summary
Sportswear, the clothing including footwear, worn during sports or physical exercise, has an increasing demand and the sports apparel with improved comfort properties have become more popular than ever. Enhancing the wearer’s comfort is possible by engineering fabric structures by incorporating suitable fibers. For doing so, in this study, bilayered spacer fabric samples were produced from sustainable fibers namely, recycled PA66 and PA6-Umorfil yarns, together with 44 dtex elastane. A PA6 FDY monofilament yarn was employed as the spacer yarn. The results showed that comfort properties of sports apparel can be improved by using recycled and Umorfil poliamide fibers in different parts of the garments depending on the intended use and purposes. Use of such sustainable fibers in the fabric structure is not only suitable for achieving active sportswear comfort but also is respectful to the environment.

 

Type: Master
Thesis advisor:  Assoc. Prof. Dr.Umut Kıvanç Şahin
Student's name/surname: Ayşin Acır Sükuti

Summary

With the development of technology, the need for drying machines, which entered our lives, is increasing day by day as people are more involved in working life. People who want to save time and space and want to spend less effort for washing-drying processes are more attracted to this machine. Although the dryer appears to be a useful product in theory, it is a product that people use hesitantly. The main reason for this feeling is that drying machines shrink certain types of textiles, especially cotton-containing textiles. Within the scope of this study, a survey was conducted in order to determine the main source of the problem and to get to know the laundry habits of the users in daily life. According to the results of the survey, the shrinkage problem was determined and a phased experiment plan was designed by procuring fabric samples to simulate the textile products that the users most frequently observed shrinkage in daily life. Drying machines of different brands and models specified in the questionnaire were purchased and detailed algorithm analysis and shrinkage tests were applied. This study was carried out as a preliminary study and as a result, it was seen that there was no obvious difference between the shrinkage rates of the dryers available in the market, and all of them caused shrinkage at similar rates. It has been determined that slow drum rotation and high drum inlet temperature are the parameters that partially affect the shrinkage positively.

Then, the test plan was designed considering the user conditions and the ½ Fractional Factorial  Design of Experiment (DOE)  study was planned. All data obtained as a result of experimental design tests and preliminary study were collected to form a mathematical model. The mathematical model was developed using the R program. By feeding 111 test data directly to the model, it is aimed to predict the shrinkage regardless of the dryer brand and model. The created model can make predictions with an accuracy rate of 97.5%.

While creating the mathematical model, the importance and degree of influence of the parameters added to the model were determined and it was determined that the most important parameter affecting the shrinkage was the drum speed and drying time. Before the algorithm was designed, the shrinkage rates of the test samples were measured at different capacities periodically every 20 minutes in order to understand the development of shrinkage in the dryer and its relationship with humidity. By graphing the obtained data, it has been determined that there is a point where shrinkage gives the best results from the beginning of drying. This point is called the “Critical Moisture Point”. In the periodic follow-up tests, it was determined that cotton textiles were not affected by any mechanical action and did not show shrinkage until the critical moisture point. On the contrary, it has been determined that when the textile, which comes from the washing machine with a certain amount of shrinkage, is put into the dryer, it releases itself and expands in size until it reaches the critical moisture point. It has been observed that when drying is continued after the critical moisture point, the textile starts to shrink and shrinks until the drying is complete. By combining the findings obtained as a result of all the experiments, an algorithm was designed to reduce the shrinkage rate during tumble drying of cotton textiles. Since the most important criterion in the algorithm design is the drum rotation, various iterations have been made by constructing drum stop and rotation durations at low speed and high speed. The purpose of the design is providing minimum mechanical drum movement. After drying in the 2800 RPM configuration until the critical humidity level, the configuration where the drum is slowed down to 1800 RPM and rotated for 2,5 minutes, then stopped for 7,5 minutes gives the lowest shrinkage rate among all trials. In order to ensure homogeneity and faster drying in the determined algorithm design, the system was supported with an additional heater. In the preliminary studies and as a result of the DOE tests, since the drying time directly affects the shrinkage, the shrinkage rate is further improved with the addition of an additional heater. While the lengthwise shrinkage rate of the reference Cotton Economic program was 9,2% in the knitted test sample and 2,1% in the woven test sample, the lengthwise shrinkage rate was measured as 6,6% in the knitted test sample and 1.6% in the woven test sample after the innovative algorithm design was developed. As a result of the new algorithm design, the lengthwise shrinkage rate has been improved by 28% in knitted textiles and 24% in woven textiles.

Type: Master/ Textile Engineering
Thesis advisor:  Prof.Dr.Gülay Özcan
Student's name/surname: Muhammed Emin Çoban
Supporting organization / Project information: Arçelik

Student: Nursema Pala Avcı
Thesis Advisor: Prof. Dr. Banu NERGİS- Dr. Nebahat Aral YILMAZ

Summary

Atopic dermatitis (AD) is a chronic, itchy, and inflammatory skin disease that causes dry skin, rashes, and inflammation. Various complementary treatments such as hydrogels, wet dressings or natural oil-added wound dressings have been developed as an alternative to drug therapy for AD. Natural oils have been widely used in recent studies as an alternative to synthetic drugs. The antibacterial properties of thyme oil (TEO), the contribution of St. John's wort oil (HPO) to wound healing, and the essential fatty acids of borage oil (HO) that cannot be synthesized by the body in AD patients and must be taken externally, were preferred as additives to nanofiber surfaces to fabricate wound dressings in this thesis. Biocompatible polyvinylalcohol (PVA), polycaprolactone (PCL), polyvinylprolidone (PVP) were used as the polymers for the production of the dressings using emulsion and co-axial electro spinning processes. The nanofiber structures were characterized and tested in terms of fiber properties, nanofiber surface properties, antibacterial activity and release behavior.

Type: Master/ Textile Engineering
Thesis advisor:  Prof.Dr.Fatma Kalaoğlu
Student's name/surname: Özlem Yüksel
Supporting organization / Project information: 

Summary

The aim of study is to make an experimental investigation of how fiber crosssectional shape and filament numbers of yarn affect the fabric's ability to transmit moisture. Yarns was produced from the nylon6 70/17 round,70/24 round,70/34 round,70/48 round,70/68 round, 70/40 dog bone, 70/48 trilobal, 70/36 hollow crossec-section yarns. These yarns were knitted in the same settings as single jersey in seamless knitting. Then, yarn and fabric wicking, air permeability, water vapor permeability, thermal conductivity, thermal resistance and thermal absorvity, transfer wetting, water evaporation rate and drying rates of knitted fabrics were measured. Data collected through the experimental studies were evaluated statistically using IBM SPSS Statistics v26 software. One way or two-way analaysis of variance, one way/two way-ANOVA, has been used in order to understand whether there is any interaction between the independant variables on dependant variable. Some curve function estimations were made using the regression analysis.

It was concluded that the fiber cross-section and filament numbers of the yarn have a direct effect on the comfort properties of the garment. Firstly, it has been determined that the differences in the wicking behavior of knitted fabrics are directly caused by the fiber cross-section and the differences in the number of filaments in the yarn. With the change in shape factor and filament numbers of yarn, the wicking rate through a fabric is observed to rise with an increase in fiber specific surface area, although the fabric's permeability to air and water vapour decreases. It has been seen that hollow fiber, dog bond fiber cross-section yarns give good results in terms of comfort properties. Secondly, the thermal conductivity of fabric is significantly impacted by the trapped air in the porous areas of the fabric structure. Hollow fiber and dog bone fiber cross-section fabrics show higher thermal resistance, lower thermal conductivity between different crossection fabrics. The knitted fabrics made with hollow and doge bone cross-section yarns display the highest values of thermal resistance and diffusivity and the lowest thermal absorptivity and heat flow because of the higher amount of air in the fabric structure, which slows the heat transfer process. Lastly, the fiber's macromolecular structure also affects the fiber's capacity to dry. 70/36-HLW and 70/40-DB have the highest drying speeds, which is concluded to be due to having highest capillary suction. Moreover, the small filament number is quite effective on drying speed. According to results, hollow fiber, dog bone fiber shows better performance wicking ability and drying capability compared to other cross-section fibers in the first 5 minutes of the tests. To sum up, when the test results were evaluated, suggestions were made for different usage purposes related to the end-use area. Due to insufficient scientific studies, it is recommended to conduct experimental studies on dog bone fiber in different cross-sections for underwear and sportswear in the future.

Type: Master/ Innovative Technical Textiles
Thesis advisor:  Prof. Dr. Ali DEMİR
Student's name/surname: Mohammad Shohag ALAM
Supporting organization / Project information: İTÜBAP, Project ID: 42891

Summary

The global automotive industry is highly focused on application natural fibers with thermoplastic polymers due to its commercial applicability. Due to being environmentally friendly and having better advantages such as lightweight behavior, good strength to weight ratio and weather resistance, jute fiber has become a very suitable option to make composite material with thermoplastic materials such as polypropylene (PP). Application of jute fiber with PP matrix is growing day by day. In addition to that, flame retardant jute/PP composites have become a new set of trends of reliability. However, to achieve flame retardancy without compromising mechanical properties is a key concern to be noticed. 

In this thesis, flame-retardant jute/PP composites based on ATH/ZB and APP/ZB at a ratio of 80:20 were produced via combination of extrusion process and hot press method. Zinc borate (ZB) was used for creating a synergetic effect with aluminium tryhydride (ATH) and ammonium polyphosphate (APP). Before infusing flame retardant fillers to jute/PP composites, fiber loading levels were optimized with PP matrix at 20 wt.% of loading level based on long jute fiber (LJF) and short jute fiber (SJF) by the presence of 5 wt.% of maleic anhydrate-grafted polypropylene (MA-g-PP). The results indicated that length of short jute fiber was having a positive impact over mechanical properties (tensile strength and flexural strength). A maximum tensile strength value of 37.32±0.75 MPa and flexural strength value of 34.68±1.70 MPa have been achieved. Tensile modulus was reached to 1811±81 MPa and flexural modulus was reached to 1181±95 MPa. Further investigations were carried out with 20 wt.% SJF by increasing fiber loading up to 60 wt.% since the 20 wt.% SJF had been found to performed better than the 20 wt.% of LJF one in the initial mechanical property experiments. It was evident that increasing jute fiber content decreases tensile strength as well as strain (%) value. A clear noticeable decrease of tensile strength value (19.50±2.04 MPa) was found when 60 wt.% of SJF was infused within PP matrix. Until 40 wt.% of loading of short jute fiber flexural strength remains high (38.98±3.45 MPa) and consistent compared to others. But, when 60 wt.% loading of SJF was infused flexural strength value was decreased to minimum of 37.77±1.25 MPa was reached a tensile strength value of 19.50±2.04 MPa. Morphological analysis was carried out via scanning electronic microscope (SEM). Better adhesion was noticed for 30 wt.% loading of SJF which ensured optimum mechanical properties (tensile properties: strength-29.5±2.74 MPa, strain- 4.97±0.84 % and young modulus-1517±198 MPa; flexural properties: strength: 38.17±1.9 MPa, strain-7.18±1.17 % and flexural modulus- 1488±88 MPa) that was achieved. By keeping SJF loading level constant at 30 wt.%, as flame-retardant additives ATH/ZB and APP/ZB were incorporated at a loading level of 30 wt.% and 40 wt.% to achieve better flame-retardant properties without compromising mechanical properties.

Char formation were greatly influenced via APP/ZB on jute/PP composites. To analyze flame-retardant behavior and thermal properties, UL-94 (Vertical burning and Horizontal burning), LOI, Cone calorimetry and TGA were carried out to investigate. An excellent flame retardancy was achieved at 40 wt.% loading of APP/ZB into jute/PP composites. V-0 classification level was achieved and ‘no burning effect’ was found which ensured self-extinguished (LOI- 28.8%) manner of flame-retardant jute/PP composite. A clear increment of LOI value was achieved up to 76.61% compared to unmodified jute/PP composite at a loading level of 30 wt.% of short jute fiber. Peak heat release rate (pHRR) was reached to 197.5 kW/m² with total smoke production (TSP) value of 10.5 m². Total heat release (THR) was 86.42 kW/m². Effective hear of combustion value was 23.47 MJ/kg. Tensile strength and flexural strength increased by 15.86% and 81.21%, respectively. However, impact properties were negatively affected due to the high loading of APP/ZB. 35.68% decrease was noticed. Density was increased 18.75% compared to unmodified short jute fiber at a constant loading level of 30 wt.%. Inclusion of flame-retardant additives increased wear rate as well as value of co-efficient of friction (COF) significantly. A maximum increase of 195.75% was observed due to high pin temperature with self-extinguished APP/ZB based jute/PP composites. COF value was moderate compared to ATH/ZB at a loading level of 40 wt.%. Thermogravimetric analysis (TGA) results showed the maximum degradation rate temperature of the composite structures containing 40 wt.% of APP/ZB to be 481.62 ^oC, which was approximately 16 °C higher than that of the unmodified jute/PP composite at a short jute fiber loading of 30 wt.%. Fourier-transform infrared (FTIR) spectroscopy results was showed no significant differences within chemical structures of APP/ZB or ATH/ZB compared to unmodified jute/PP composites which signifies flame retardants were acted just as a filler to improve flame retardancy without any sorts of drastic changes into produced composites.

Type: PhD / Textile Engineering
Thesis advisor:  Assoc. Prof. Dr. Ali KILIÇ
Student's name/surname: Ali TOPTAŞ

Summary

Airborne particulate matter (PM), particles in the air with a size of 10 microns and smaller, poses serious health problems due to its density and dimensions, leading to various respiratory and cardiovascular diseases. The escalating industrial activities driven by increasing population worldwide have exacerbated air pollution, making PM a subject of extensive research from scientific, economic, ecological, and health perspectives. According to the World Health Organization (WHO), over 4 million people die annually due to prolonged exposure to polluted air containing particles smaller than 10 microns. Particles in the air are classified based on their size as PM₁₀, PM_2.5, and PM_0.3. Among them, PM_0.3 particles with a size of 300 nm pose the greatest danger as they are challenging to capture, remain suspended in the air for extended periods, and carry toxic properties.

To address this issue, air filters, especially High-Efficiency Particulate Air (HEPA) or Ultra-Low Particulate Air (ULPA) filters, are crucial, especially in environments like intensive care units, operating rooms, and places with individuals with health issues. These filters use micro and/or nano-porous nonwoven fabrics that are produced via spunbonding or melt-blowing processses.

Polyester (PET), polypropylene (PP), aramid, cellulose, and glass wool are among the materials used to create these fabrics. They are primarily utilized in deep filtration processes. Achieving high filtration performance in these microfiber fabrics often involves electrically charging the fabric. However, the filtration efficiency significantly diminishes when the fabric loses its electrical charge.

Nanofiber fabrics, with pore sizes in the nano range, can capture nano-sized particles without the need for electrical charging. Yet, the small size of the fibers can result in a tightly woven structure, increasing pressure drop in the filter material. Bimodal filter fabric structures, incorporating both nano- and microfibers, aim to filter nano-sized particles through nanofibers while allowing air passing through the fabric via the voids created by microfibers. Nanofibers generally have low mechanical resistance, and the presence of microfibers enhances the fabric's mechanical strength. Therefore, producing bimodal fabrics can yield durable filter elements with high filtration efficiency and low pressure drop.

An ideal air filter should provide high filtration efficiency and low pressure drop (ΔP) simultaneously. Traditional fibrous filter media, composed of micrometer-sized fibers, offer low ΔP but exhibit limited submicron particle capture efficiency due to their large pores. On the other hand, filters composed of nanofibers, with smaller pore sizes, offer high filtration efficiency but impede air flow, causing a high ΔP. Additionally, faster pore clogging during filtration leads to quicker cake formation and reduced filter lifespan. Researchers are exploring new approaches, such as bimodal fibrous filters  and electrostatic modifications  to enhance filtration performance and address varying particle sizes.

Bimodal (This term, in the thesis title, is a term that will be used widely throughout the entire study. It indicates that there are fibers with two different average thicknesses (diameters) on the filter surface.) fibers represent a novel approach achieved by using micro and nanofibers either in a single layer or in multilayer configurations. The integration of at least two different fiber size ranges allows the filter to efficiently capture a wide range of particles. While microfibers provide mechanical strength and stability to the filter, nanofibers offer a complex network with a high surface-to-volume ratio for effective particle capture. By optimizing the arrangement of the filter layers and distribution of fiber diameters, increased ղ, low ΔP, and enhanced dust-holding capacity can be achieved

In the study where PVDF-based electret (In the scope of this study, the term 'electret' is commonly used. This term refers to the charging of polymer surfaces with negative or positive charges, which occurs as a result of the orientation of free ends of polymer chains towards the polymer surface due to external factors applied to the polymer.) nanofiber mats were optimized with the electro-blowing technique, where the experimental parameters were systematically designed using the Taguchi three-level L9 orthogonal design and the results were then analyzed using ANOVA. In this context, it was determined that the most important factors affecting fiber diameters among the parameters examined (concentration, air pressure and electric field) were concentration and electric field strength. It was observed that the increase in air pressure had a negligible effect on fiber diameters but reduced the defects like droplet density. The optimal parameters yielding the thinnest fiber (124±71 nm) were determined as 9 wt.% concentration, 2 bar air pressure and 30 kV electrical voltage. Additionally, applying corona discharge treatment to the samples resulted in a remarkable increase in quality factors of over 70%. Additionally, the corona discharge process provided 78,7% improvement in QF, increasing the filtration performance to 98,97% in the best sample. This work highlights the potential of the electroblowing method in processing highly efficient PVDF nanofibers for air filtration.

In the second chapter where PVDF (polyvinylidene fluoride) based nanofiber nanogenerators were produced by the electroblowing method, the effects of the applied electric field and the air pressure used on the fiber morphology and piezoelectric properties were examined. was investigated. As expected, the resulting mats contained entangled fibers due to turbulent measurements of air, but the number of entangled fibers was minimized by applying voltage. Samples produced at 2 bar air pressure had lower avarage fiber diameters than samples produced at 3 bar pressure. In addition, 2 bar air pressure is more beneficial in terms of β phase formation than 3 bar air pressure. Additionally, it was observed that the β-phase content increased with the increase in the treatments applied. Among the samples produced with 2 bar air pressure, the S2 sample with 30 kV voltage showed the highest β-phase percentage. The maximum piezoelectric output was obtained from sample S2, where AFD was 224±60 nm, β phase was 88%, and Vmax was 1,92 V. Polarization effect at the strongest power to maximize the β phase and piezoelectric output of the produced PVDF fibers by electro-blowing method.

In the third chapter nanostructured filters were produced using the electroblowing method from solutions containing polyvinylidene fluoride (PVDF) and polyethylene glycol (PEG) polymers at different rates. By increasing the water-soluble, low molecular weight PEG content and applying water bath treatment to the produced mat, fiber diameters were reduced and a more porous structure was obtained. In particular, the PVDF:PEG (3:7) sample with the highest PEG content exhibited clustered nanofiber/nanonet-like structures with average diameters of 170 nm and 50 nm. Removal of PEG after the water bath process enabled the formation of a nanonet structure, especially at the intersections of the fibers. Although this process resulted in a more porous structure and a slight decrease in filtration efficiency (-1,3%), the observed significant reduction in pressure drop led to a significant improvement in quality factors. Additionally, by exploiting the polarizability of PVDF under an electric field, the filtration efficiency of nanostructured PVDF filters was increased by 3,6% after corona discharge treatment, resulting in a 60% improvement in quality factor. As a result, the PVDF:PEG (3:7) sample offered an impressive filtration efficiency of 99,57%, a pressure drop (∆P) of 158 Pa, and a quality factor of 0,0345. This study has shown that nanostructured high performance filters can be obtained from PVDF-PEG mixtures by electro-blowing method.

In the fourth chapter, the filtration performances of nanofibrous mats obtained by combining layered and bimodal approaches were evaluated. Fibrous layers produced by melt-blowinng (MB) method were obtained with similar fiber diameters and different thicknesses with different feeding speeds. Bimodal structures obtained by fibers with an average diameter of 225 nanometers produced by the solution blowing (SB) method to fibers with an average diameter of around 800 nm obtained at 1, 5 and 10 rpm screw rotation/feed speeds had higher filtering performance than the samples without SB nanofibers. Then, among the 3 samples with an average basis weight of 15 gsm, only the MB sample (electro-blown nanofiber); The sample (L) containing 4 gsm EB nanofiber and the 4-layer sample (4L) containing 4 gsm EB nanofiber (138 nm) were compared. The 4L sample had the highest quality factor (0,0353) with a filtration efficiency of 96,01% and a pressure drop of 135 Pa. Although the filtration efficiency increased in all samples with the subsequent corona discharge, the highest value (99,34%) was obtained from the 4L sample.

In the fifth chapter the impact of the “bimodal” structural design was explored using fibrous mats composed of fibers with different diameters produced through MB, SB, and methods in various layer configurations and electrostatic charging While maintaining the basis weight of the filter samples as 30 gsm, using 4-layered filter (4L) resulted in structures in improved air permeability compared to single-layer samples. The 4L sample exhibited the highest performance at an airflow rate of 95 L/min, achieving 99,52% filtration efficiency at 148 Pa. Moreover, replacing MB layer in the 4L structure with bimodal mats (BM) obtained by homogeneously incorporating SB nanofibers into the MB layer increased the filtration efficiency 99,61%, keeping the ΔP nearly the same. The corona discharge treatment yielded the highest efficiency (99,99%) in the 4BML sample, produced by using PVDF:PP masterbatch and a bimodal approach. Even after one month the filtration efficiency was maintained at 99,90% which shows clear advantage of bimodal fiber distribution in electret electret filters.

In the sixth chapter, the changes in fiber morphology and filtration performance of PVDF nanofibers, which show high filter performance with their electret property, were examined with the additives added to the structure. In the study, where it was aimed for droplet-free, smooth and thin nanofibers to show an electrostatic effect for a long time, the thinnest fiber diameter and the smoothest nanofiber networks were obtained from solutions in which Al(NO₃)₃.9H₂O, NaCl, LiCl, KCl additives were added to the structure at an amount of 1% of the PVDF solution weight. fiber morphology was obtained from the sample with Al(NO₃)₃.9H₂O additive material. In addition, 99,95% filtration efficiency and 195 Pa pressure drop values were obtained after corona discharge. The highest values in the measured solution conductivity result belonged to this sample. As a result of all these measurements, the Al(NO₃)₃.9H₂O sample, became the best sample with 99,95% filtration efficiency.

In the seventh chapter, layered studies were obtained from PVDF and PA-6 nanofibers in different triboelectric series. To examine the bimodal effect as well as the triboelectret effect, bimodal filter structures obtained from PA-6 nanofibers with an average diameter of 60 nm and PVDF nanofibers with a diameter of 176 nm reached a filtration efficiency of 99,997% and a pressure drop of 193 Pa after corona discharge. After 4 weeks of discharge with the IPA method, the samples subjected to filtration testing proved their triboelectric properties with both 0,26 kV surface potential and 99,829% filtration performance.

Type: Master/ Textile Engineering
Thesis advisor:  Assist. Prof. Dr. İpek YALÇIN ENİŞ
Student's name/surname: Janset Öztemur
Supporting organization / Project information: TÜBİTAK,  Proje ID: 121M309
Summary
Within the scope of the thesis, PLA, PLLA, and PCL polymers with excellent biocompatibility and an ambitioned biodegradation time are chosen to match the needs of vascular graft surfaces. These biopolymers and their blends at different polmer ratios are electropun into fibrous web structures using solvent systems that have low toxicity and less influential on human health. The solution and production parameters are optimized during the surface fabrication phase to meet the standards for cell activity on the graft surface. The usability of surfaces that perform morphological, thermal, chemical and biological analyzes as small-caliber vascular graft material will be tested. It is thought that the findings of the thesis will offer an innovative material alternative for small-caliber vascular grafts, which is a very current and commercially unsuccessful study subject, and will shed light on the studies conducted in this direction.

 

Type: Master/ Textile Engineering
Thesis advisor:  Assoc. Prof. Ali Kılıç
Student's name/surname: Merve Nur Sağırlı

Summary

In this thesis, electrostatically charged during and after production of the filter media and performance was investigated. Polyvinylidene fluoride (PVDF) was used as raw material due to its superior chemical and physical properties. The production method was determined as solution blowing and electroblowing. Nanofiber production was carried out by solution blowing method and then the produced nanofibrous structure was electrically charged by corona discharge method. Using the same solution, nanofiber production was also carried out by electroblowing method and the filter performance of these two structures was compared. The filtration efficiency of the fibers obtained by solution blowing was only 55% and the pressure drop was 43 Pa. With the corona application, while the pressure drop remains constant, the filter efficiency increased by about 10% and reached 68%. In the nanofiber webs obtained by electroblowing, 97% efficiency was achieved. However, in this method, the pressure drop also increased and it was obtained as 175 Pa.
In order to evaluate whether the filter performance comes from electrostatic or mechanical filtration mechanisms, neutralization using isopropyl alcohol (IPA) was applied. Additionally, to observe stability of efficiency, stocking conditions measurements (day 1, day 3, day 7, day 17) were carried out. After the IPA treatment, the efficiency and pressure drop of the fibers without any loading process were recorded as 41% and 43 Pa, for the corona applied fibers as 45% and 45 Pa, and for the fibers obtained by electroblowing 85% and 160 Pa. In this case, it is observed that the solution blown mats have approximately 10% efficiency coming from electrostatic capture mechanism. Electro blown mats also showed 10% efficiency from electrostatic capture. On the other hand, the electrostatic capture mechanism in the corona charged mats had 20% efficiency. In periodic measurements, at the end of 17 days, the efficiency of nanofiber webs produced by solution blowing decreased by 2%, the efficiency of corona treated fibers by 8%, and the efficiency of nanofiber webs obtained by electroblowing decreased by 15%. The decreasing rate of filter efficiency in the electro blown mats is seen as higher compared to other samples.

Type: Master/ Innovative Technical Textiles
Thesis advisor:  Prof. Dr.Cevza Candan
Thesis co-supervisor: Dr. Öğ. Üyesi Nebahat ARAL YILMAZ (Yeditepe University)
Student's name/surname: Bilge Koyuncu
Supporting organization / Project information: İTÜ BAP,  Proje ID: 42927 

Summary

In many fields of work, including medical diagnosis and therapy, nuclear power plants and space exploration, ionizing radiation (e.g X-ray) is found. These radiation source create serious risks to human health, including mutagenic and carcinogenetic effects on bodily-organs. Therefore, it is important to limit the amount of radiation that proffesionals who operate in the radiation areas are exposed to.

Beer-Lambert equation states that the atomic number, density and thickness of X-ray absorbing materials strongly impact X-ray attenuation performance. Lead (Pb), bismuth (Bi), tungsten (W) and barium (Ba) are common examples of the types of high- atomic number metal compounds utilized to provide efficient shielding fillers in composites with types of polymers. But lead’s (Pb) toxicity and density means that it can not be used withouth precautions as a shielding material. High atomic number, lightweight and non-Pb radiation shielding apparel has become the focus on recent research.

Accordingly, this study was conducted in order to develop lightweight, environmentally friendly, textile-based materials which has effective radiation protection using conventional textile coating technology. For this purpose, in preliminary work a coating mixture was prepared utilizing micro copper particles and water-based polymers. In addition to these, micro and nano bismuth oxide powders were employed in preparation of a coating mixture with the help of water-based polymers for this purpose. For advanced characterizing of the coated textile surfaces developed, Fourier Transform Infrared-Attenuated Total Reflectance (FTIR) and Scanning Electron Microscopy (SEM), and Energy Dispersive Spectroscopy (EDS) techniques were used. The radiation attenuation performance of the samples was, on the other hand, measured in accordance to Narrow Beam geometry described in the standard TS EN 61331-1:2014 at Nuclear Energy Research Institute, Turkish Energy, Nuclear and Mineral Research Agency (TENMAK- NÜKEN).

The findings of the study have shown that it is possible to produce textile based shielding materials offering lead-equivalent protection without using any lead. Furthermore, it has been shown that the samples with nano powder doping had a greater radiation attenuation rate than those with the micro powder doping, while having almost identical volumetric ratios of powder and coating thicknesses. When comparing the samples with a volumetric ratio of 60%, the 3 plied composite textile based materials containing nano bismuth oxide powder with a thickness of 0.9225 mm provide 83% attenuation at 40 kV whereas the same material present 71.3 % protection at 60 kV. When it comes to the measurement results of the micro bismuth oxide powder with the same values however show 60.2% attenuation at 60 kV. In the study, it was demonstrated that nano-sized powders had a more uniform dispersion in the materials developed than the micro-sized powder particles. The results have also suggested that the layered textile based composite material may attain a sufficient level of lead equivalent. Also, it was found that the attenuation ratio of such materials decreases as the X-ray energy increases. Moreover, by increasing the thickness of the materials the X-ray shieldings levels can be increased by 95% and over.

In conclusion, it has been shown that lead-free, nature-friendly textile based materials which contain nano and micro powder for use in the field of medical industry can have sufficient lead equivalent protection against X-rays by using traditional textile production methods. 

Type: Master/Textile Engineering
Thesis advisor:  Prof. Dr.Gülay Özcan
Student's name/surname: Tuna Uysaler
Supporting organization / Project information: BOSSA Tic. ve San. A.Ş.,  DENHAUS Denim Şirketi

Summary

Laser fading is one of the main processes of laser technology and is commonly used in denim. The fabric surface from 0.1mm to 0.5mm is processed and faded with this method. Laser fading is a dry and computer-controlled process. Less manpower is required in this method. No or fewer consumables are used and there are no toxins caused by the disposal of products as on conventional wet methods. With the arrangement of laser processing parameters at the desired level, it provides fast, precise, and accurate production with sufficient reproducibility and repeatability, without environmental and health problems. Despite these advantages, laser fading may cause a decrease in mechanical properties and higher yellowness in the color of the fabric. Here, firstly we aimed to identify the most effective conditions of denim fading by laser treatment with different laser parameters followed by enzyme washing and then to observe the effects of chemical pre-treatment applications before laser fading at the optimum laser parameters reported, followed by simple rinsing instead of enzyme washing and reduce the disadvantageous of laser fading.

 As a result, it was concluded that enzyme washing which lowers the tensile strength up to 25%, can be eliminated and mechanical properties of the laser faded denim fabric can be maintained. Besides, all pre-treatments were performed with the usage of water, no additional chemical was used. Thus, environmentally friendly, ecological processes with sufficient fading effect, recommended in the market, were obtained without any enzyme washing.

 

Type: Master/ Textile Engineering
Thesis advisor:  Assoc. Prof. Dr. Senem Kurşun Bahadır
Student's name/surname: Damla Rabia Tüzer Hamzaoğlu
Supporting organization / Project information:

Type: Master
Thesis advisor: Assoc. Prof. Dr. İkilem Göcek
Thesis co-supervisor: Prof. Dr. Seyhan Onbasioglu
Student's name/surname: Işıl Yıldız
Supporting organization / Project information: Arçelik

Summary

In this thesis, optimum ironing conditions were evaluated for fabrics with different fiber structures. For this purpose, the mechanism of wrinkle formation and removal was analyzed by considering the molecular properties of fiber structures. As a result of the experiments, a study consisting of the design infrastructure for different ironing conditions that can be applied for irons with steam generators was made.
An experimental setup was set up to analyze the wrinkle opening mechanism of fabrics. The experimental setup is mainly; It includes the steam generator and the temperature adjustment mechanism. The steam produced from the steam generator was sent to the soleplate of the iron and ironing was done. During ironing, the temperature distributions of the soleplate of the iron and the steam generator were measured and analyzed. The heater temperature of the steam generator and the temperature of the heater on the soleplate of the iron could be adjusted at the desired temperatures in a controlled manner with the digital thermostat mechanism.

With the tests performed, it has been observed that wrinkle opening occurs the most when the glass transition temperature is reached in silk and wool-like fibers. On the other hand; In fibers such as viscose, cotton/polyester and polyester, wrinkles could be opened at the highest level in every ironing condition. It has been understood that more ironing time is required for fibers such as cotton and linen.

Type: PhD
Thesis Advisor: Prof. Dr. Hale Karakas
Student's Name and Surname: Zarife Barbak
Supporting Organization/ Project Information: Istanbul Technical University ITU BAP Project, Production and Characterization of Nanofibers for Dermal Drug Release No: 39605

Summary

The highly porous structures of nanofibers provide them with a high surface area, thus allowing the diffusion of drug molecules from the matrix to the external environment. With the stabilization of drug molecules in the fiber, early and rapid release can be prevented and controlled drug release can be realized. In addition, nanofibers increase the bioavailability of drugs in the body, so they are very suitable carriers for drugs with low bioavailability.
In this thesis, a new topical drug delivery system loaded with silversulfadiazine (GSD) was obtained by using the advantages of nanofibers obtained by electrogeneration method. PCL/PEO and PLA/PEO composite nanofiber carriers containing GSD were produced by electroproduction method to increase the solubility, effective drug release and drug loading efficiency of GSD. For this purpose, firstly, to increase the solubility of GSD, GSD was included in the PEO polymer structure with high water solubility. Then, PEO+GSD solution was mixed with PCL and PLA solutions to obtain PCL/(PEO+GSD) and (PLA/PEO+GSD) composite nanofiber and film surfaces to be used as drug release system.
In the study, first of all, electroproduction and film production parameters were optimized and nanofiber and film surfaces were produced. Afterwards, characterization studies of drug release systems in the form of PCL/(PEO+GSD) and PLA/(PEO+GSD) nanofibers and PCL/(PEO+GSD) films were carried out. Within the scope of characterization studies; Scanning Electron Microscopy (SEM) method was used to examine the surface properties of the nanofibers formed by the electroproduction method and to calculate the average fiber diameters. Morphological characterization of the produced film surfaces was made by SEM and Optical Profilometry.
The stability of GSD in nanofiber structure, molecular interactions in drug-free and drug-loaded nanofibers were investigated by Attenuated total reflection Fourier transform infrared (FTIR-ATR) Spectroscopy. X-ray diffraction (XRD) study was carried out to examine the crystal structure of GSD loaded composite nanofibers.
Atomic Force Microscopy (AFM) was used to determine the surface roughness of composite nanofibers. Contact angle measurements were made to examine the surface wettability of the films of the produced nanofibers.
In vitro drug release environment and release conditions were optimized and controlled drug release studies were performed. The drug loading efficiency of nanofiber and film formulations was calculated. To examine the GSD drug release mechanisms of GSD loaded formulations; Zero Order, First Order, Higuchi, Hixon Crowell and Korsmeyer-Peppas kinetic models were applied to the drug release profiles obtained as a result of in vitro release, and the appropriate kinetic model for each formulation was determined.
The antibacterial activities of composite nanofibers against gram-positive Staphylococcus aureus (S. aureus) and gram-negative Pseudomonas aeruginosa (P. aeruginosa) Escherichia coli (E.Coli) bacteria were investigated according to the disk diffusion test method and compared with the antibacterial activity of commercial GSD cream. In addition, the antibacterial activity of GSD loaded PCL / PEO and PLA / PEO nanofibers was also investigated by quantitative sensitivity tests and determining MIC and MBC values.
Stability studies of composite nanofibers were carried out at 3- and 6-month periods. Nanofiber samples were stored at both refrigerator conditions (+4ºC) and room conditions (25ºC ±2 and 65% ±2ºC relative humidity) to evaluate the stability of nanofiber formulations. Stability tests; Calculation of drug loading amount, determination of cumulative drug release by UV absorption measurements and analysis of surface morphology by SEM analysis were performed.
Finally, cytotoxicity studies of PCL/PEO and PLA/PEO nanofibers with and without drug were performed using the cell viability test (MTT test).

Type: PhD
Thesis Advisor: Prof. Dr. Hale Karakas
Student's Name and Surname: Havva Başkan
Supporting Organization / Project information: ITU BAP (Project No: MDK-2018-41127), TÜBİTAK 2211-A, TÜBİTAK 2214-A

Summary

In this thesis, it is aimed to form the nanofiber surface obtained from unique polymers containing metal (silver) and metaloxide (iron (III) oxide (Fe3O4) and aluminum oxide (Al2O3)) nanoparticles and to use the functional nanofibers obtained in medical applications.

Poly (acrylonitrile-co-itaconic acid) copolymer was synthesized by emulsion polymerization. Integration of metaloxide nanoparticles with PP(AN-co-IA) copolymer matrix, dispersion of nanoparticles in solution and nanofiber production by both conventional and coaxial electrospinning were performed. Also; In-situ synthesis and nanofiber production of silver nanoparticles in the presence of P(AN-co-IA) copolymer matrix, and deposition of silver nanoparticles on a unique PHA-based nanofiber structure were performed. In addition to these; The synthesis of silver nanoparticles via conductive monomers and the production of P(AN-co-IA)/AgPPy nanofibers by coaxial electrospinning were completed.

It has been shown that nanofibers, whose detailed morphological, spectroscopic, thermal and biological analyzes have been successfully completed, can be used effectively in applications such as wound dressing and tissue engineering, where antibacterial and antimicrobial properties are desired.

Type: PhD
Thesis advisor: Ömer Berk BERKALP
Student's name/surname: Shah Rukh SHAHBAZ
Supporting organization / Project information: Scientific Research Projects, Project no. MDK-2019-42046 / Mevlana Exchange Program, Project no. MEV.2018-1431.

Summary

Type: Master Thesis
Thesis advisor:  Assis. Prof. Dr. İpek Yalçın Eniş
Student's name/surname: Semih ÖZKÜR
Supporting organization / Project information:  İTÜ BAP ABP, Proje No: 40598

Summary

Global environmental problems have increased the demand for environmentally friendly materials. Accordingly, today there is a growing interest in the production of bio-based materials from renewable raw materials that can be recycled or biodegraded at a reasonable cost. As composite materials, which cannot be disposed of at the end of their life, have started to pose an important environmental problem, the use of alternative composites produced from environmentally friendly materials has come to the fore in sectors such as automotive and aerospace that use composites extensively. Within the scope of the thesis, bio-composites with AESO/epoxy hybrid resin system reinforced with jute woven fabric were designed and produced by vacuum infusion method. In the first stage of the two-stage experimental studies, bio-composites with AESO/epoxy resin system were produced at ten different AESO ratios at room temperature in order to examine the effect of increasing bio-resin ratio on the final properties of the composite material. In the second step, five different AESO ratios and three different curing temperatures were defined as variables in order to examine the effect of production temperature with increasing AESO content on the final properties of the composite material. Bio-composite samples produced in both stages, in the weft and warp direction, physical (fiber weight ratio, water absorption rate, water contact angle), mechanical (tensile strength, bending strength, drop-weight impact strength and Charpy impact strength), instrumental (differential scanning calorimetry, dynamic mechanical analysis, Fourier-transform infrared spectroscopy) and morphological (scanning electron microscopy) analysis were performed. Considering all the findings obtained within the scope of the study, it was concluded that the bio-composites designed and produced within the scope of the thesis are promising materials that offer a sustainable and eco-efficient product portfolio that can compete in the market dominated by petroleum-based raw materials-based products. Composite design components and production parameters are recommended to be selected within the expected performance characteristics of the product in the end-use area.

Type: PhD
Thesis advisor: Prof. Dr. Nevin Çiğdem Gürsoy
Thesis co-supervisor: Prof. Dr. Peter J. Hauser (North Carolina State University/College of Textiles-USA)
Student's name/surname: Pelin Altay
Supporting organization / Project information: TUBITAK for 2214/A – International Research Scholarship Program for Doctorate Student. North Carolina State University/College of Textiles-USA

Summary

Conventional hydrogen peroxide bleaching is conducted under alkaline medium (pH 10.5–12) at high temperatures near boiling (at around 98 °C), leading extensive use of energy and severe chemical damage to textiles. Increasing demands for textile bleaching include reduction in processing costs (energy and water consumption), reduction in environmental impact and improvement in quality. Since energy is one of the main cost factors in textile industry, there has been considerable interest in recent years in ‘‘low temperature’’ bleaching. Activated peroxide systems have been focused in the textile industry as an alternative approach to bleaching of cotton at lower temperatures. Although there have been many reports on the use of cationic bleach activators for cotton bleaching, yet it has never reached the commercial success due to either production cost on a large scale, environmental concerns and/ or activity. This study focuses on the development and synthesis of novel, sustainable based on aliphatic acid chloride and more cost-effective cationic bleach activators, with the aim of reduced production cost, improved affinity and bleaching performance, reduced fiber damage for low temperature cotton bleaching to overcome the drawbacks of conventional hydrogen peroxide bleaching and other cationic bleach activators based on aromatic acid chloride.

Type: Master
Thesis advisor: Assoc. Prof. Dr. İkilem Göcek
Student's name/surname: Işıl Yıldız
Supporting organization / Project information: Arçelik

Summary

In this respect, the aim of this study was determined as suggesting a road map for the implementation of lean applications and proposing a comparison tool for lean performance evaluation in the apparel industry.

Toward this aim, the road map was suggested to help the companies in determination of which processes should be accomplished. Moreover, a comparison tool was developed, which enabled the companies to assess their current and future position within the lean production implementation in comparison to their previous performances or the other counterparts. In this way, the needs of both the apparel companies dealing with their own performances and the apparel retailers working with many suppliers after a burdensome supplier selection and assessment procedures was tried to be satisfied. Considering these points, the comparison tool was developed in modular structure enabling to make a detailed assessment in terms of many performance indicators and relevant performance metrics generally used in apparel production. Moreover, in case that it facilitated the positioning of the companies, the performance evaluations were made in comparison to the industry standards for the attainable performance levels with the usage of fuzzy logic and fuzzy numbers. The modular structure revealed four different performance evaluation by calculating primary performance score, relative performance score, average performance score and the overall performance score. Thus, the comparison tool allowed to make one general evaluation based on overall performance scores on one hand and it allowed to go into detail in absolute and relative performance evaluation in terms of performance metrics, performance indicators on the other hand.

The verification and the validation of the comparison tool was shown with an application in real case. In parallel with this, the road map planned was executed for the selected apparel retail company. The current and future position of the company evaluated with the employment of value stream mapping, spaghetti diagrams and value analysis. Moreover, line balancing technique and the other lean practices were employed to decrease the wastes in production processes was established. The findings showed that the improvement in the lean performance can be obtained with the implementation of the carefully planned road map. The initial performance and the future performance scores were calculated using the data from the real case and the lean comparison tool. 

Type: PhD

Thesis Advisor: Assoc. Prof. Dr. Ali KILIÇ

Thesis co-advisor: -

Student Name/SURNAME: Tolera Aderie NEGAWO

Supporting company/Project accomplished: -

 

Summary: Composite materials are developed from two or more components having dissimilar properties to create the desired materials' physical, chemical, and mechanical properties. The main constituents of composite materials formulations include matrices, fibers, and additives or fillers. When composite matrices are from polymers, it is considered polymer composite. Fibrous materials from different sources classified as synthetic and natural fibers are used to reinforce the polymeric matrices.  The composites from renewable raw material sources either bio-based polymers or natural fibers have been given attention by recent research works. Due to increasing environmental awareness and concern about sustainability, the academic and industrial sectors have started to focus on greener technologies, a major part of which is played by material development.

This thesis aims to develop ensete fiber-based composite materials by characterizing their properties. Ensete fiber is extracted by decortication of pseudostem and leaf parts of the Ensete plant as a by-product. Ensete plant known as ensete ventricosum (scientific name) is a perennial plant that has leaves, a large underground corm, pseudostem, and one of the main food plants grown for traditional diet in East Africa especially in Ethiopia. Besides its abundance, Ensete fiber has a tensile strength of 513 MPa, fracture strain of 3.2%, fineness of 8-16tex, crystallinity index of 64.9%, and moisture content of 12.2%. Ensete fiber chemical composition is from 56% of cellulose, 24% of hemicellulose, 2.2% of lignin, and 17.8 % of other extractives, wax, and ashes. These properties of ensete fiber indicate its competitive candidate to make natural fiber-based biocomposites.

The novelty of this research contributed to academic literature through its first extensive work on the effects of ensete fiber surface modification and grafting of compatibilizers to polymers on developed composites properties. Additionally, the effects of hybridization and stacking sequences on composite structures and properties; the extraction of micro cellulose crystals from ensete fibers were investigated. The nanocomposite developed from nano cellulose fibrils filled thermoset resin was also characterized for its thermal stability improvements and dynamic mechanical properties. The outcomes of this study have been given in the form of research articles published in high-impact factor journals such as Composite Structures and Composite Science and Technology.

The methodology used to develop ensete fiber-based composites includes manufacturing techniques such as vacuum-assisted resin transfer moulding (VARTM), carding of fiber webs, twin-screw melt compounding and granulating, hot press moulding, and liquid cast moulding of composites. The design of experiments was prepared for each research article to address specific objectives and to contribute to the purpose of the thesis in general. Surface modification of ensete fiber by varying alkali concentration was investigated for its effects on the fiber properties and ensete fiber-based unsaturated polyester (UP) composite physical, mechanical, dynamic mechanical, and morphological properties. Mechanical test results revealed that 5.0 wt% alkali treated Ensete fibers and unsaturated polyester composites showed 14.5% and 43.5% increase in flexural strength and Young's modulus respectively when compared with untreated fiber composite. A positive shift in glass transition temperature (Tg) of composites after alkali treatment and tensile fracture surface morphology and roughness of ensete fiber SEM images indicates better interfacial interaction in treated ensete fibers and UP composites.

The hybrid composites developed from carded ensete fiber webs and woven glass fiber fabrics reinforcing unsaturated polyester were characterized for the effects of stacking sequences. A hybrid composite GGEE and GEEG showed improvement in tensile properties when compared to polyester composites from pure ensete fiber in its carded web form. The composites stacked as glass-ensete-glass (GEEG) showed higher storage modulus as compared to glass-ensete (GGEE) composites whereas the loss modulus of the composites reinforced with glass fiber exhibited the maximum value of 407 MPa and the height of the damping curve decreased in the GEEG composite. As observed from fracture surfaces, a more extensive fiber pullout was observed for the GEEG sample compared to the only ensete fiber composite sample. Tg of composites was increased for ensete-glass hybrid composites which might be related to more restrictions and a higher degree of reinforcements in hybrid composites. The ensete/glass fiber hybrid polyester composites can be used as load-bearing structures and components where high resistance to deformations and thermal stability is necessary.

Ensete fiber and high-density polyethylene (HDPE) composites were developed in the presence of maleic anhydride grafted polyethylene (Ma-g-PE) as a compatibilizer. The grafting process was done by optimized maleic anhydride concentration of  1.5% by weight fraction and 0.5% of reaction initiator called dicumyl peroxide (DCP) and the rest 98% of HDPE polymer. The formulated and premixed composite constituents (chopped ensete fiber, MA-g-PE, and HDPE) were melt compounded by twin-screw extrusion, granulated, and then composite plates were molded using a hot press machine. Increasing the ensete fiber loading from 15 wt.% to 30 wt.% has resulted in the composites being stiffer and harder leading to a decrease in elongation at the break of the composites. The physical properties such as density and water absorption % increased with fiber loading increments while melt flow index reduced. The addition of 5wt% compatibilizer into 25wt% ensete fiber-filled HDPE improved the fiber-matrix adhesion. Its tensile strength, flexural strength, and impact absorption energy increased by nearly 43%, 46%, and 56% respectively when compared to composites with the same fiber loading and without compatibilizer. Morphological analysis on micrograph images taken by SEM confirmed the failure mechanism of the composites. The results of the study show that ensete fiber-HDPE composite could be commercialized in the industry for construction and building, low-density furniture, and moldable structures in need of design flexibility.

The micro or nanometer cellulose fillers extracted from green material sources such as ensete fiber are needed to be utilized to develop biocomposites. The study focused on the extraction of micro cellulose crystals from lignocellulosic ensete fiber and additions of nano cellulose fibrils to epoxy resin were investigated.  The process of isolating micro cellulose includes chemical and mechanical methods. Lignin and hemicellulose of ensete fibers were removed by soaking chopped short fibers in an alkali solution (17.5 wt% NaOH concentration) for 4 hr. at room temperature. The alkali treated fibers were washed with deionized water several times to keep PH value at 7; filtered to remove lignin and hemicellulose, and dried at 80 ℃ for 24 hr. Acid hydrolysis by 1M hydrochloric acid was done at 80 ± 5 ℃ for 2 hr. to remove hemicelluloses, pectin, and some of the suspended cellulose amorphous, and then fibrils of cellulose were mechanically ball milled to micro cellulose crystals. The analysis from FTIR measurements, x-ray diffraction, optic microscope, and SEM images revealed the removal of lignin, hemicelluloses, pectin, wax, and also hydrolysis of amorphous cellulose parts during the chemical process. The diameters of extracted MCC were ranging from 1-10µm.

The epoxy resin filled with varying weight fractions of cellulose nanofibrils was moulded and cured by liquid cast moulding techniques. The effects of incorporating nano cellulose fibrils filler into epoxy at different loading (1wt%, 3wt%, and 5wt%) were investigated. The results of thermal properties from DSC, TGA, and DMA discussed thermal stability and stiffness of epoxy nanocomposites. From DMA test results, the reduction in tan delta peak height of nanocomposites with the increase in NCF loading shows increments of stiffness imparted by fillers. The glass transition temperature of nanocomposites shifted to a higher temperature as the filler loading and uniform dispersion were attained.  The thermal stability of CNF filled nanocomposites can be compared from TGA results. The temperature where maximum weight loss happened is shifted to a higher temperature when compared with pure epoxy polymer. CNF fillers acted as a thermal insulating barrier to the epoxy polymer and resulted in less thermal degradation of nanocomposites relatively. From overall test results, 3wt% CNF is the optimized cellulose nanofibrils filler loading for better thermal properties and modulus of the epoxy-based nanocomposites.

In conclusion, based on currently available technologies the utilization of an ensete fiber which is from renewable sources to be used as reinforcements of polymeric matrices and alternative new green composite products were able to be developed for desired engineering applications as recommended in each specific study done.

Type: PhD

Thesis Advisor: Prof. Dr. Ali Demir

Thesis co-advisor: -

Student Name/SURNAME: Aras Mutlu

Supporting company/Project accomplished: -

Summary
Acrylic fiber is known to be one of the firstly developed synthetic fibers. Since it has been started to be utilized in textile industry, it gained popularity due to its unique properties suitable for wide range of applications. In 2000, acrylic fiber had around 5% market share in the world fiber consumption. It drastically started to decrease since that time and reported market share of acrylic fiber in 2020 is slightly higher than 1%. A couple of acrylic fiber producers attempted to produce acrylic filament yarn but due to several reasons, such as high production cost, poor dyeability, market tendency to use cheaper substitute products etc., it could not be widely commercialized. For this reason, there is scarcity of literature about acrylic filament yarn.

Filament yarn production growth rate is by far higher than that of staple fibers. Filament yarn eliminates time consuming, labour and energy intensive and hence costly production steps of spun yarns. On the other hand, due to excellent physical properties of filament yarns, products with low cost and high performance can be obtained. However one of the most important drawbacks of filament yarns is its shiny and artificial appearance in flat yarn and twisted yarn form. This appearance can not be accepted in a variety of applications.

Texturing process is carried out to impart natural look and touch to flat filament yarns. Historically thermomechanical processes such as twist-de-twist, false-twist, edge crimping, gear crimping, knit-de-knit, stuffer box etc., mechanical processes such as air-jet texturing and other methods such as bicomponent and chemical processes were investigated to texturize filament yarns. Most widely used method is currently false-twist texturing method and is followed by air-jet texturing method.

Acrylic filament yarn, with its better resistance to ultraviolet light, chemicals and microorganisms, is preferably used in some particular applications such as outdoor technical textiles. Besides this, it possesses excellent fastness to light and weathering, high resilience and high dimensional stability properties. Compared to acrylic spun yarn, acrylic filament yarn has higher tenacity and fabrics made of acrylic filament yarns show better abrasion resistance and resistane to pilling which are important parameters to ensure long life materials.

In this study, twist-de-twist, false-twist, knit-de-knit, hot air-jet, air-jet texturizing methods are investigated. Critical process parameters and key points to provide better processability are determined and optimum process conditions are suggested for false-twist and air-jet texturing methods which are the most commonly used texturing processes. Results obtained in this study may ease commercialization of acrylic filament yarns and would help to enlarge acrylic filament yarn literature and provide basic principles of texturing the same.

Type: PhD
Thesis Advisor: Assist.Prof.Dr. Yeşim İ. Beceren & Prof.Dr. Cevza Candan
Student's Name and Surname: Başak Arslan İlkiz
Supporting Organization/ Project Information: Arçelik A.Ş.

Summary
In order for consumers to know the amount of water consumed by a washing machine, it is mandatory to declare the water consumption value on the energy labels of the products. At the same time, this declaration motivates washing machine manufacturers to develop environmentally friendly products that consume less water than the competition for many years. In the presented thesis, it is aimed to remove the color of the washing machine waste water, which is produced by washing colored clothes using the ozonation method, and to reuse the decolorized water in the next wash cycle. In line with this goal, studies were carried out to estimate the dyestuff concentration of the washing machine waste water, to determine the dye concentration range that can be encountered in different washing conditions, to establish the ozone system, to select the ozone generator by using design of experiment method, to determine the ozone decolorization system components, to place them inside the machine, and to prepare the machine prototype. Then, color removal was performed by ozonation in the prototype machine and the color removal efficiency was determined both for the synthetic detergent solutions prepared in the washing machine and for the wastewater solutions obtained in the first rinse from colored fabrics in the washing machine. During the study, the washing machine wastewater obtained from the washing of fabrics was compared with synthetic solutions. In order to evaluate the suitability for reuse of recycled wastewater by decolorization, the quality of the non-ozonized water and the quality of the ozonated water were compared by measuring certain water parameters. It has been investigated whether the water, which is decolorized and recovered by ozonation, will cause any textile damage in the next cycle and its effect on washing performance. Finally, the energy consumption and average cost of the ozone system were defined. 

Type: Master
Thesis advisor:  Assoc.Prof.Dr.Umut Kıvanç ŞAHİN
Student's name/surname: Serra Efnan Genç Üstüner
Supporting organization / Project information: TAI

Summary

Aerospace science is increasingly choosing composite materials for their low weight, high strength, and durability.A lightning strike is the most dangerous electrical charge for aircraft. Especially in critical areas such as the fuel system, electric arcs may cause the aircraft to explode. In this study, metallic fabric/foil application was made on the top layer of carbon fabrics by using the vacuum bag method, which is suitable for sample production, easy to use, and can be intervened during production. Bronze mesh, the large hole expanded copper foil, the small hole expanded copper foil and lightning strips of different sizes were used as metallic materials. To transfer electricity from metallic fabric to the composite material, a dimpled washer, bolt, aluminum plate, and nut connection are made that provide the connection with different structures. Considering the electrical resistance-current relationship and aerospace standards, it was concluded that curing and surface inclination do not cause a great effect on the resistance, that the expanded copper foil with large gaps should be selected as the most optimum material among the metallic materials, and that the lightning diverter strips applied to the glass fiber reinforced polymer composites provide the desired electrical resistance value in terms of dimensions has been decided.

Type: Masters
Thesis advisor: Assoc. Dr. Nazan Okur
Student's name/surname: Mustafa Ç. Yurdanakul
Supporting organization / Project information: ITU BAP (Project no: MYL-2018-41882)


Summary
In our daily life, traffic and technological devices in our work areas and homes cause noise. This noise affects people psychologically to a great extent, which reduces their quality of life. It is important to reduce the sound in order to increase the comfort level of the environment or not to adversely affect the external environment. The importance of textile materials used for this purpose and composite materials produced from textile materials is increasing.

In this study, which is aimed to develop a fabric-reinforced layered hybrid composite material for acoustic insulation, composite structures were created from glass, carbon jute and linen fabrics. The production of composite materials of ideal thickness was carried out using vacuum infusion technique. The sound absorption properties of layered hybrid composite material structures formed by combining these produced composite materials with a hollow fabric structure were investigated. It has been observed that flax and jute materials perform as well as glass and carbon materials in the structure of sound absorption coefficients in materials formed with hollow fabric.

Type: Masters
Thesis advisor: Prof. Dr. Gulay Ozcan
Student's name/surname: Erkan Bekiroğlu
Supporting organization / Project information: -

Summary

In order to investigate the pilling problem on the surface of viscose/PET mixed garments after piece dyeing, the mixing ratio of viscose/PET mixed ring yarn, yarn twist coefficient, the effects of pretreatment, dyeing and finishing processes of knitted fabrics obtained with these yarns were investigated. Within the scope of the thesis, a total of 5 different types of ring yarns were produced, in which Viscose/PET was used in 5 different mixing ratios and αe values varying between 3.00-3.54. With the yarns produced, 3 types of 80/20, 50/50, 33/67 Viscose/PET mixed fabrics and knitted fabrics made of 100% Viscose and 100% PET yarn for control purposes were produced, each weighing 10 kg, on an open width circular knitting machine. A total of 100 samples were produced by applying 20 different processes to single jersey fabrics knitted from yarns in different blend ratios. The fabrics were pre-treated as open width. Then, it was cut in one meter dimensions and dyed with dyeing recipes prepared in three different dye concentrations in the dyeing machine, then bio-polished and finally finished with 3 different recipes.

Type: Masters
Thesis advisor: Prof. Dr. Hale Karakas
Student's name/surname: Berna Şensu
Supporting organization / Project information: Cooperation with Ghent University under Erasmus

Summary

According to the reports of the World Health Organization in 2016, it is known that 17.9 million people in the world lost their lives due to cardiovascular diseases. It is predicted that 23.6 million people will die from cardiovascular diseases by 2030. In addition, coronary artery diseases, one of the cardiovascular problems, are the leading cause of death in the world. Coronary artery bypass surgery is one of the leading methods in the treatment of these diseases. In this study, Poly (alkylene terephthalate) (PAT) class polymers with different carbon chain lengths and different molecular weights were produced to produce alternative bypass grafts. PATs were produced by solution polymerization without using any catalyst in order to reduce the toxic effects of the final polymer produced. On the other hand, it is aimed to reduce the need for biological resources with the new polymers obtained within the scope of the project and to produce alternative materials that are mechanically durable and highly biocompatible. As a result, random and oriented fibers with porous structure with fiber diameters ranging from 280 to 3600 nanometers were obtained by electrospinning method to form scaffolds for vascular graft from synthesized polymers.

Type: PhD
Thesis advisor: Prof. Dr. Gulay Ozcan
Student's name/surname: Raziye Atakan
Supporting organization / Project information: SANTEZ (Project no: 0080.STZ.2013-1) and ITU BAP (Project no: 39775)

Summary

In the thesis, a new polymeric curing chemical (PVP (PR) P-DCDA) containing phosphorus-nitrogen synergy was synthesized using polyvinyl alcohol (PVA), hydrophilic polyester resin (PR), phosphoric acid and dicyandiamide (DCDA). With this developed chemical, 100% polyester, 100% cotton and 50/50% cotton/polyester blend fabrics were finished by impregnation method. Flame retardancy, thermal properties, surface morphology and chemical structure of finished and unfinished fabrics were investigated by vertical burning test, LOI, DSC, TGA, SEM and FTIR, respectively. According to the results obtained, PVP (PR)-P-DCDA is a good fire-off system for cotton, polyester and cotton/polyester blends, providing ecological and coal formation with a super easy application, and the name of this chemical Fire-off EBR has been commercialized.

Type: PhD
Thesis title (DR): Application of UV Curable Water Based Polyurethane Acrylate Binders to Artificial Leather with Stencil Printing Method and Development of Printing Method
Thesis Advisor: Prof. Dr. Burçak Karaguzel Kayaoglu
Student's name/surname: Gülçin Baysal
Supporting organization / Project information: TUBITAK (Project no: 215M995)

Summary

In the current thesis, pigmented formulations containing UV-curable water-based PUA binder were developed and applied to artificial leather for the first time by stencil printing method. In this context, it is aimed to develop a new environmentally friendly method by developing printing formulations using both commercial and synthesized PUA-based binders and determining appropriate UV curing conditions. Within the scope of this thesis, the applicability of UV-curable water-based PUA binder-containing pigmented printing formulations on artificial leather with the screen printing method was demonstrated for the first time, and thus an innovative method was developed. A contribution was made to the knowledge necessary to make the UV curing system widespread in the textile artificial leather printing industry. It is anticipated that the results obtained in this study will guide new studies in the field of UV printing in developing textiles and contribute to the formation of ideas for new projects based on the use of water-based binders and UV curing technology together.